Audco Valves

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AIL Forged Steel Y-pat tern Globe and CheckValves have established themselves in the industryfor their rugged and compact design, and reliableservice. These valves are of fered in Carbon Steel andAlloy Steel. They are available in a range of sizesstarting from 1/4” to 2” (in reduced-bore design) andfrom 3/8” to 11/2” (in full-bore design).The rugged construction ensures an ideal body andbonnet, suited to handle high pressure andtemperatures - up to 4250C in carbon steel and 5400Cin alloy steel.The Y-pattern design ensures a near-perfect straightflow which significantly reduces pressure drop andturbulence when compared to conventional designs.As a standard, valves are supplied with screwed bodybonnetjoint, which ensures ease of inspection andin-line maintenance, thus minimising downtime.AIL Y-pattern valves can be of fered to NACE MR-0175 andother special NACE requirements. They can also besupplied with IBR certification.Y-pattern Globe ValvesDisc and SeatThe disc is provided with two integral rings to guide it throughoutits travel in the body. This minimises side thrust on the disc andeliminates bending of the stem even at high flow velocities. Bodyand disc seats are hard-faced to ensure a long, trouble-free lifecycle.Disc-Stem ConnectionThe unique joint at the discand the stem provides for aflexible yet strong connectionthat enables the disc to freelyfloat on the stem. This resultsin perfect alignment of the discwith the stem.End ConnectionSocket-weld ends to ASME B16.11But t-weld ends to BS 5352 Annexure DScrewed ends (NPT) to ASME B1.20.1Bore DiameterBoth Class 1500 and Class 2500 valves have borediameters conforming to Class 1500-StandardBore of BS 5352, with the exception of 15mm Class2500 valve which has a bore diameter of 14.5mm.Y-pattern Check ValvesY-pat tern Check Valves incorporate the samedesign and construction features as their globevalve counterpar ts. The spring-loaded discminimises chattering and enables the valve to beinstalled either in a horizontal or vertical position.

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Special-purpose Ball Valvesfor demanding applications Valves For Steam Services (IBR Certified) AW44 - ENERGYMISER

This valve is specially designed for on/off steam applications and conserves energy by providing bubble-tight sealing insteam services. The valves are IBR certified.OTHER VALVESThe full range of reduced and full-bore valves areavailable with special designs for steam services andcan be supplied with IBR certification. In general, thesevalves will have seats of polyfill and body seals ofgraphite. Pressure ratings will be as per flange ratingsin flanged valves and 103kg/cm2 for screwed/socketweldend valves.NOTE :For dimensions of AW44 valves refer to table on A44 series.For other valves, refer to respective tables. VALVES FOR CRYOGENIC SERVICE C44The C44 series Cryogenic Valve is designed for low temperature services down to -1960C. Typical applications are LNGstorage/distribution, terminal unloading stations, liquid Nitrogen and liquid Oxygen lines.The valves incorporate exclusivefeatures such as :• Positive ball cavity relief - an upstream relief hole in the ballto prevent over pressure due to thermal expansion• Effective stem extensions - conformance to standardinternational practices ; selection of wall thickness and lengthsto keep heat transfer down, packing frost-free, operationaltorques low and actuators well supported• Superior stem design - a one-piece stem with special stemseals to ensure a zero-leak stem and low operating torque• High performance sealing - special polyfill seats and bodyseals to ensure bubble-tight shutoff and zero body leakage• Ease of installation - three-piece construction to facilitate easyinstallation and maintenance• Flexibility - a variety of end connections such as screwed end,socket-weld end and extension nipplesNOTE : For general dimensions, refer to table on A44 series. AIL’ssingle-piece valves are also available for cryogenic service withand without stem extensions. VALVES FOR HIGH PRESSURE SERVICE  5HP44The AIL Series 5HP-44 Ball Valve has been specially developed to meet the industry’s requirement of a safe and reliableshut-off valve for high-pressure applications. This valve incorporates a number of product features like high-pressureseals, thicker flanges on the body connectors, high-tensile bolting, special acetal resin seats, high-strength stem and highpressureintegrity gland assembly. MULTIPORT BALL VALVES  AD13 - ‘T’ Port Diverter ValveAD14 - ‘L’ Port Diverter ValveAT13 - ‘T’ Port Three-way ValveAT14 - ‘L’ Port Three-way Valve VALVES FOR HIGH TEMPERATURE SERVICE  These are high-durability ball valves for superheated steamand high temperature applications, with the following features :• Ability to handle high presuure and temperature shock• Ability to withstand high pressure drops• Ability to resist abrasion and wear• Services up to 3400C and 100kg/cm2 pressureNOTE : Available in single-piece and three-piece designs.For general dimensions, refer to respective tables.The metal-seated versions have a graphiteimpregnated alloy stainless steel seat with integralgraphite seat seal. These are suitable for conditionsup to 3400C and 70kg/cm2. The stainless steel ball isENP coated to make the surface harder.The resilient seated versions feature PEEK seatswhich handle conditions up to 2800C and 100kg/cm2.

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A44 - Standard series This 3-piece Ball Valve is the most easily on-line maintainable in its class. By removing three body connector bolts and loosening the fourth, the body can be swung away using the fourth bolt as the fulcrum, to carry out any installation or maintenance operation on the valve, thus reducing downtime. This valve can be offered in a wide variety of body and seat combinations. AF44 - Fire-safe series This 3-piece fire-safe design Ball Valve features a secondary metal seat which renders the valve firesafe. When the seat is totally sublimated in a fire, the ball moves and rests against the lip, forming a metalto-metal seat, thus ensuring leak-tightness.

Additional Information:

• Delivery Time: READY STOCK

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Audco 3 three piece design ball valve screwed end, socket weld, flanged end class 150,300,600,900 AF51, AF52 - Fire-safe series These are high performance valves which come with a one-piece integrally flanged body, in sizes of up to 200mm. This design offers the unique advantage of eliminating the possibility of external leakage to the atmosphere through bolted body joints. These environment-friendly and highintegrity valves are preferred in critical applications where the media is expensive, volatile or toxic, and where external leakage or wastage is unacceptable.

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AIL Ball Valves 

Floating Ball AIL manufactures both floating and trunnionmountedball valves. The standard AIL BallValve is of a floating-ball design, wheresealing takes place by allowing the ball underpressure to move towards the downstreamseat to effect a tight seal. The floating balldesign is the universal choice for mostprocess and utility applications.THREE-PIECE DESIGNBall Valves featuring thisdesign are the most easilyon-line maintainable intheir class. By removingthree body connectorbolts and loosening thefourth, the body can beswung away using thefourth bolt as the fulcrum,to carry out any installation or maintenanceoperation on the valve. This feature reducesmaintenance downtime to a bare minimum.TRUNNION-MOUNTED BALLFor higher sizes and pressure ratings, and for special services that requiredouble-block and bleed features, trunnion-mounted ball valves are preferredby industry. In this design, sealing takes place by allowing the seat to movetowards the ball along the flow axis. AIL manufactures a comprehensive rangeof trunnion-mounted ball valves, both in welded joint and in bolted body jointconstruction. These valves come with metal seats for cross-country pipelineapplications and with soft seats for critical process applications.SINGLE-PIECE / TWO-PIECE DESIGNSingle-piece ball valves are highperformance valves, which come with a onepieceintegrally flanged body, in sizes of upto 200mm reduced bore and 40mm full bore.This design offers the unique advantage ofeliminating the possibility of external leakageto the atmosphere through bolted body joints.These environment-friendly and highintegrityvalves are preferred in criticalapplications where the media is expensive,volatile or toxic, and where external leakage or wastage is unacceptable.The two-piece design complements the single-piece design in sizes of 250mmand above reduced bore, and 50mm and above full bore.SINGLE-PIECE / TWO-PIECE DESIGNSingle-piece ball valves are highperformance valves, which come with a onepieceintegrally flanged body, in sizes of upto 200mm reduced bore and 40mm full bore.This design offers the unique advantage ofeliminating the possibility of external leakageto the atmosphere through bolted body joints.These environment-friendly and highintegrityvalves are preferred in criticalapplications where the media is expensive,volatile or toxic, and where external leakage or wastage is unacceptable.The two-piece design complements the single-piece design in sizes of 250mmand above reduced bore, and 50mm and above full bore.ANTISTATIC FEATUREBuild-up of static electricity canoccur as a result of constantrubbing of the ball against thePTFE seats. This can be apotential fire hazard, especiallywhile handling inflammablefluids. All AIL Ball Valves areprovided with built-in antistaticdesign features. In general, thisis achieved through35% Carbon-filled PTFE stem seals and Graphite glandpackings to provide electrical continuity between the body andthe stem / ball, discharging any build-up of static charge. Inaddition, spring-loaded plungers are provided between the stemand the ball in single-piece and two-piece reduced bore (80mmand above) and full bore (40mm and above) valves. Dependingon the choice of seals, the designs also provide for additionalspring-loaded plungers between the stem and the body for fullmechanical antistatic capability.

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Table of ContentsContent Page No.Introduction 02 - 05Manufacturing Programme ................................................ 03Common Test / Inspection methods ................................. 04Test Pressures for standard Carbon Steel Valves ............ 04Compliance Standards ..................................................... 05Body / Bonnet Materials ................................................... 05API 600 / BS 1873 / BS 1868AIL Gate, Globe & Swing Check Valves 06 - 15Salient Features ............................................................... 06, 07Bonnet Gaskets ................................................................ 08Trim Material ..................................................................... 09Stem Packing .................................................................... 09Ordering Information ......................................................... 09Gate Valves (Cl 150, 300 & 600) ....................................... 10Gate Valves (Cl 900 & 1500) ............................................. 11Globe Valves (Cl 150, 300 & 600) ..................................... 12Globe Valves (Cl 900 & 1500) ........................................... 13Swing Check Valves (Cl 150, 300 & 600) .......................... 14Swing Check Valves (Cl 900 & 1500) ................................ 15API 603 AIL Stainless Steel Gate Valves 16 & 17Salient Features ................................................................ 16Stainless Steel Gate Valves (Cl 150 & 300) ...................... 17ASME B16.34AIL Gate, Y-Globe & Swing Check Valves 18 - 21Salient Features ............................................................... 18, 19Pr. Seal Bonnet Gate Valves (Cl 900, 1500 & 2500) ........ 20Pr. Seal Bonnet Y-Globe Valves (Cl 1500) ....................... 21Pr. Seal Bonnet Swing Check Valves (Cl 900, 1500 & 2500) 21AIL Cryogenic Valves 22 & 23AIL Angle Globe Valves 24AIL Special Valves 25Technical Information 26 - 29Pressure-Temperature Ratings ........................................ 26, 27End Flange Dimensions-Cl 150 & 300 - RF ..................... 28Large-sized End Flange Dimensions - Cl 150 & 300 - RF 28End Flange Dimensions-Cl 600 - RF / RTJ ...................... 28End Flange Dimensions-Cl 900 - RF / RTJ ...................... 28End Flange Dimensions-Cl 1500 - RF / RTJ .................... 28Butt-weld end Details and Dimensions ............................. 29Cast Steel - Material Characteristics ................................ 29AIL Valve Accessories 30Reputed Clientele 31

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AIL Forged Steel Gate, Globe and Check Valves have established themselves the world over for their quality, reliability andlong service. Rugged and compact in design, these valves are manufactured to the latest international designs using advancedmanufacturing techniques and stringent quality control checks. The valves are regularly supplied to major Indian and internationalclients including oil refining companies and EPC contractors. They are available in a range of sizes starting from 1/4” to 2” (inreduced-bore design) and from 3/8” to 11/2” (in full-bore design).AUDCO INDIA LIMITED (AIL) is a leading valve manufacturer, with a strong presence in India and overseas. AIL has threemanufacturing facilities located in Southern India. The main plant is located in Manapakkam, Chennai. The two other plantsare at Maraimalai Nagar, 40 kilometres south and at Kancheepuram, 70 kilometres west of the main plant. The plants areequipped with modern manufacturing facilities with special-purpose machines, automatic welding equipment, heat treatmentfurnaces and testing equipment for total control of all manufacturing operations. In-house metallurgical and NDE laboratories,and calibration facilities with modern equipment provide support to ensure the quality of products manufactured. AILmanufactures a wide variety of industrial valves. The Quality Management System in all three plants is certified to ISO 9001:2000System.Salient features• Bolted body-bonnet design for valves up to Class 800.Valves with welded bonnet also available on request• Screwed with seal-welded body-bonnet designfor valves of Class 1500• Bellows-sealed Gate and Globe valves available in Class 800• Bolted body-bonnet joints provided with spiral-woundstainless steel gasket and graphite filler for maximumprotection against leaks• Die-formed graphite inner packing rings and braidedgraphite end rings with Inconel wire reinforcement andcorrosion inhibitor• T-head stem-disc connection of gate valve fully meetsstrength requirements of API 602 and API 598• Rolled ACME thread on stem for smooth operation• Tapered shoulder on the stem for back seating• Self-aligning type gland assembly with stud-and-nuttightening• Integral hard-faced body seat for globe and check valves• Spring-loaded disc on check valves suitable for nonhorizontalapplications too• Gate and globe valves can be of fered with electricalactuators• Austenitic SS forging for body and bonnet of Cryogenicvalves, resulting in excellent impact strength, minimal heatloss and resistance to corrosion• Valves can be of fered to NACE MR-0175 and other specialNACE requirements• Valves can be supplied with IBR certification

Product Details:

L&T Series L1 Ball valves are single piece flanged ball valves. Antistatic and fire safe, these valves have excelled in the industry by finding themselves on some of the most arduous applications.

- Catalogue no : L1RF1C / L1RF3C / L1FF1C / L1FF3C
- Material : Carbon Steel

- Catalogue no : L1RF1S/ L1RF3S / L1FF1S / L1FF3S
- Material : Stainless Steel

- Size range : 1/2" - 8"
- Pressure rating : Class 150/300
- End connection : Flanged

Product Details:

AIL Forged Steel Gate, Globe and Check Valves have established themselves the world over for their quality, reliability andlong service. Rugged and compact in design, these valves are manufactured to the latest international designs using advancedmanufacturing techniques and stringent quality control checks. The valves are regularly supplied to major Indian and internationalclients including oil refining companies and EPC contractors. They are available in a range of sizes starting from 1/4” to 2” (inreduced-bore design) and from 3/8” to 11/2” (in full-bore design).AUDCO INDIA LIMITED (AIL) is a leading valve manufacturer, with a strong presence in India and overseas. AIL has threemanufacturing facilities located in Southern India. The main plant is located in Manapakkam, Chennai. The two other plantsare at Maraimalai Nagar, 40 kilometres south and at Kancheepuram, 70 kilometres west of the main plant. The plants areequipped with modern manufacturing facilities with special-purpose machines, automatic welding equipment, heat treatmentfurnaces and testing equipment for total control of all manufacturing operations. In-house metallurgical and NDE laboratories,and calibration facilities with modern equipment provide support to ensure the quality of products manufactured. AILmanufactures a wide variety of industrial valves. The Quality Management System in all three plants is certified to ISO 9001:2000System.

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Product Details:

AIL Forged Steel Y-pat tern Globe and CheckValves have established themselves in the industryfor their rugged and compact design, and reliableservice. These valves are of fered in Carbon Steel andAlloy Steel. They are available in a range of sizesstarting from 1/4” to 2” (in reduced-bore design) andfrom 3/8” to 11/2” (in full-bore design).The rugged construction ensures an ideal body andbonnet, suited to handle high pressure andtemperatures - up to 4250C in carbon steel and 5400Cin alloy steel.The Y-pattern design ensures a near-perfect straightflow which significantly reduces pressure drop andturbulence when compared to conventional designs.As a standard, valves are supplied with screwed bodybonnetjoint, which ensures ease of inspection andin-line maintenance, thus minimising downtime.AIL Y-pattern valves can be of fered to NACE MR-0175 andother special NACE requirements. They can also besupplied with IBR certification.Y-pattern Globe ValvesDisc and SeatThe disc is provided with two integral rings to guide it throughoutits travel in the body. This minimises side thrust on the disc andeliminates bending of the stem even at high flow velocities. Bodyand disc seats are hard-faced to ensure a long, trouble-free lifecycle.Disc-Stem ConnectionThe unique joint at the discand the stem provides for aflexible yet strong connectionthat enables the disc to freelyfloat on the stem. This resultsin perfect alignment of the discwith the stem.End ConnectionSocket-weld ends to ASME B16.11But t-weld ends to BS 5352 Annexure DScrewed ends (NPT) to ASME B1.20.1Bore DiameterBoth Class 1500 and Class 2500 valves have borediameters conforming to Class 1500-StandardBore of BS 5352, with the exception of 15mm Class2500 valve which has a bore diameter of 14.5mm.Y-pattern Check ValvesY-pat tern Check Valves incorporate the samedesign and construction features as their globevalve counterpar ts. The spring-loaded discminimises chattering and enables the valve to beinstalled either in a horizontal or vertical position.

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Additional Information:

• Minimum Order Quantity: 1 Piece
• Delivery Time: READY STOCK

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A Audco Gate Valves can be defined as a type of valve that used wedge type disk or gate and the disk moves perpendicular to flow to stop or start the fluid flow

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